Blog
Do Ferro resonant chargers still have a place in battery charging?
15 Aug 2022

One of the larger battery/charger companies selling chargers in the USA have announced that they are no longer manufacturing Ferro resonant chargers and have set 7/31/15 as the last date to accept orders.Is there something wrong with Ferro resonant charging that should make all charger companies follow that lead?


Let’s consider Ferro resonant technology. The purpose of a Ferro resonant transformer is to step the AC line voltage to match the voltage of the lead acid battery to charge. This is accomplished by using magnet wire, steel laminations and magnetic shunts to form a transformer. A Ferro resonant transformer has no moving parts and can run for up to 50,000 hours trouble free. This technology has been used for over 50 years. Does that mean it is antiquated and outdated? Hardly, the lead acid battery is over 100 years old and is still the staple of the material handling industry today. How about internal combustion engines? Now there’s a 125 year old technology. Just because the technology has been around for a long period of time does not mean it is out of date for today’s requirements and applications. While the transformer itself may be “old technology” today’s sophisticated charger controls brings that technology to current standards very nicely.


What are some common misconceptions about Ferro resonant technology?

1. Poor Efficiency. The Ferro resonant chargers we manufacture have an efficiency of 87% ‐ Higher than some of the high frequency chargers that are on the market today.

2. Ferro resonant chargers cannot control output so they over‐charge and heat the battery.

The Ferro resonant transformer is designed for a specific battery amp‐hour range.

The curve is designed/built into the transformer so chargers matched to battery correctly will produce a perfect charge every time.


The use of sophisticated charge controls allow our Ferro resonant chargers to be much more intuitive with respect to battery /charger interaction so our chargers can determine when the battery has completed its charge and shut down preventing overcharge and heat.


What are some of the advantages of Ferro resonant technology?

1.     Dependable, fail safe battery charging. As stated, a properly matched battery and Ferro resonant charger will result in a correctly charged battery every time. If acomponent fails on the charger, it will either go to a low output, or no output condition to protect the battery.

2.   Better protection against AC line problems and other “environmental” issues. No equipment likes to have transient spikes course thru it or be subjected to heat andhumidity but the brilliance of the Ferro resonant transformer is that it can handle a widerange of these problems and keep charging batteries. – (a real weakness of the newesttechnology PC board produced high frequency charger.)

3.   High efficiency and power factor. Modern Ferro resonant transformers with current controls are very efficient. Better than some of the high frequency models being sold today.

4.     Long life! It is not unusual to see Ferro resonant chargers in service for 15+ years.

5.    Easy field diagnosis and repair. One of the biggest advantages of the Ferro resonant charger is that the logic is easy to follow and repair parts are standard to the industry.Most repairs are done in one visit.

6.    Availability in every AC line voltage: Single phase and three phase.

7.    Long term warranty, typically 10 years. The HF charger will claim long term warranty but only on components that are not likely to be damaged by the afore mentioned problems that they are confronted with.


So, Ferro Magnetics will continue to provide the highest quality, high efficiency Ferro resonant chargers for a long time. We will also continue to manufacture the highest quality high frequency charger so the application can dictate which is best, not the limitation of the supplier.


If you have any requirements or any kind of query regarding the battery charger solutions for your applications, feel free to communicate with our dedicated team at any time at marketing@everexceed.com.

Are you looking for more information about EverExceed's  professional products and solutions?  Our expert team is always here to help. Please fill in the form and our sales representative will contact you shortly. EverExceed | Empower, Energize, Exceed the Energy you Expect forever.
copyright © 2024 EverExceed Industrial Co., Ltd.all rights reserved.
leave a message
welcome to everexceed
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

home

products

about

contact