Thyristor Controlled Industrial Battery Charger

uXcel® Thyristor Controlled Industrial Battery Charger

EverExceed is a professional industrial battery charger manufacturer delivering reliable DC charging solutions for critical power applications, including substations, power plants, oil & gas facilities and other industrial environments.

The EverExceed uXcel® range industrial battery charger is the flagship charger of EverExceed Industrial Power Solutions. It integrates proven design topology with advanced digital control technology to regulate the thyristor bridge rectifier, providing highly reliable and trouble-free performance in demanding electrical and industrial environments.

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lead time:
Normally 4~6 weeks
brand:
EverExceed
Nominal DC voltage(Output):
24/48/110/125/220/240/400V
Nominal DC current(output):
10-1500A
Input AC voltage:
Single phase 1×230V（220,240）/Three phase 3×400V（380,415）other input voltage can be customized
Battery type:
Lead acid batteries, nickle cadmium batteries, lithium batteries
Communication:
RS232/RS485 Modbus, TCP/IP，DNP3.0(optional)
OEM/ODM Service:
Yes, customized service available
Certificates:
CE, EN61000, IEC60146

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EverExceed| A global leading manufacturer of customized AC/DC power solutions；

Comprehensive Industrial Chargers for Diversified DC Power Solution

We can customize More flexible, More reliable, More stable industrial battery chargers for lead acid batteries, nickel cadmium batteries and lithium batteries.

INPUT
AC voltage
·Single phase	1×230V（220,240）
·Three phase	3×400V（380,415）
Input voltage tolerance	±10%
Input Wiring	3 Phase 3 Wirse or 3 Phase 4 Wires
Input frequecny	50Hz(60Hz)
Input frequecny tolerance	±5%
Input Protection	Thermic Magnetic Overcurrent protection via MCCB

OPTIONS
Rectifier	Other input voltage(1×110 to 3×690VAC)
	Harmonic filter for THDi≈15%
	Blocking diode
	Surge and Lightning protections
	Voltage ripple filter
Bettery	Battery circuit protection box
	Battery reversed polarity detection
	Battery low-voltage disconnection contactor (LVD)
	Battery room temperature sensor
	Battery cabinet / rack
	Battery monitoring system
	Battery monitoring system
System	Parallel configurations
	Dropping diodes/DC-DC converter
	Earth fault monitoring
	Internal cabinet lighting
	Anti-condensation heater
	Output breaker
	Front-panel analog meters/digtal meters
	DC distribution
	Temparature compensation
	AC high and AC low alarm/protection
	DC high and DC low alarm/protection
	AC fault alarm
	LED test function
Mechanical	Other frame colour
	Up to IP55 external
	Plate thickness
	Specified cabinet identification (tag, nameplate)
Communication	Modbus TCP/IP
	modbus RTU(RS485)
	DNP3.0 protocol
	Volt-free contacts
	Transducers 4-20mA
	Remote monitoring

OUTPUT
Nominal DC voltage	24/48/110/125/220/240/400
Output voltage range	0-1.5×nominal voltage (adjustable)
Nominal DC current	10-1500A
Output current range	0-1.1×nominal current(adjustable)
Voltage stability	±1% in float mode, input within tolerance
Voltage ripple	1% RMS(with battery connected)
Current Limitation	Battery current limitation can be adjusted
Filtering	L-C Filter
Output Protection	Short Circuit, NH Fuse and Overvoltage protection

BATTERY
Type	Lead acid or nickel cadmium, vented or recombination and Lithium battery

COMMUNICATION
Communication	RS232, Modbus RTU

GENERAL DATA
Operating temperature	0 to 50 °C
Storage temperature	-20 to +70 °C
Relative humidity	< 95 % non condensing
Operating altitude	1000 m max without derating
Cooling	Fan cooling or Natural cooling according to rating
Efficiency	90% according to rating
External protection	IP20
Noise (at 1m in front of the unit)	55 – 65 dB according to rating
Cabinet color	RAL 7035
Dimensions	Varying according to ratings & options

STANDARDS
IEC60146-1-1:2009	Semiconductor converters - Specification of basic requirements
IEC62040-1:2008+AMD1:2013	Uninterruptible power systems (UPS) - Part 1-2: General and safety requirements for UPS in restricted access locations
IEC62040-2:2006	Uninterruptible power systems (UPS) – Part 2: Electromagnetic compatibility (EMC) requirements
IEC61439-1:2011	Low voltage switchgear and controlgear assemblies - Part 1: General rules
IEC60529:1989+ AMD1:1999	Degrees of protection provided by enclosures (IP Code)
IEC60076-11:2004	Power transformers – Part 11: Dry type transformers

European Directives
Low voltage directive: 2006/95/EC and 2014/35/EU EMC directive: 2004/108/EC and 2014/30/EU CE Mark

Electricticy application

Oil&Gas application

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EverExceed uXcel Series Charger Catalog V3.2.pdf

EverExceed uXcel Series Charger Catalog

EverExceed uXcel Series Charger Key Advantages

1. What safety features are included in EverExceed chargers?

Over-voltage, over-temperature, and short-circuit protection

Smart monitoring to prevent battery overcharging or deep discharge.

2.Can EverExceed chargers be used with different battery types

Yes. Our chargers supportlead-acid (VRLA, AGM, Gel, flooded) and nickel cadmiumbatteries, with selectable charging profiles

3.How do I choose the right industrial battery charger for my application?

Consider battery type, capacity, operating environment, and required backup time. Contact our team for a tailored recommendation.

4. Why is equalization charging necessary?

Batteries consist of multiple cells in series, and over time, capacity variations develop. Equalization charging helps balance all cells by temporarily raising the voltage, ensuring weaker cells receive sufficient charge.This prevents premature battery failure and maintains performance.

5. What is fast charging, and how does it work?

Fast charging compensates for internal resistanceby increasing the charger’s voltage, enabling the battery to absorb maximum current longer. This speeds up charging while minimizing energy loss due to heat.

6. How do I determine the correct charging voltage?

Always follow thebattery manufacturer’s recommendationsfor float and equalize/boost voltages. Incorrect settings can lead to undercharging (reducing capacity) or overcharging (shortening lifespan).

7. When should the charger switch between float and equalize modes?

Different control methods are available:

Manual switch:Simple but high risk of forgetting to return to float mode.
Timer-based (manual or automatic):Useful but may not match actual battery needs.
Battery-based automatic control:The best method, as it adjusts charge termination based on battery conditions.

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