lndustrial Charger(DC UPS)

Dual System uXcel Series Industrial Battery Charger

The 220V 80A & 16V 60A uXcel Industrial Battery Chargers are engineered to deliver reliable power for high-voltage switch operations, relay protection, accident lighting, and other critical systems. Designed to meet the operational requirements of both high-voltage and low-voltage distribution networks, the chargers ensure the stability of essential systems and alarm functions. This solution optimizes the power infrastructure, contributing to enhanced energy security, stable electricity supply, and sustainable economic and social development.

 

 Our partners

  • brand:

    EverExceed
  • Input AC voltage:

    380VAC 60HZ
  • Battery type:

    Lead acid batteries
  • Communication:

    Mobus TCP/IP
  • OEM/ODM Service:

    Yes, customized service available
  • Certificates:

    CE, EN61000, IEC60146
  • Output Current:

    80A/60A
  • Output voltage:

    220VDC/16VDC
  • Features
  • TECHNICAL DATA
  • SUCCESSFUL CASES
  • Download
  • Factory
  • Video
  • FAQ

 

 

EverExceed| A global leading manufacturer of customized AC/DC power solutions;

 

Comprehensive Industrial Chargers for Diversified DC Power Solution

 

We can customize More flexible, More reliable, More stable industrial battery chargers for lead acid batteries, nickel cadmium batteries and lithium batteries.

  

 

 

         Custom Dual-System Design

Dual Isolation Transformers

Voltage Adaptation

The chargers feature two independent systems in one cabinet, with outputs of 220V 80A and 16V 60A.

Dual isolation transformers for voltage conversion and isolation.

One system charges 105 batteries, the other 12, with power selectable from either charger or total voltage to meet varying voltage needs.

In Series Connection

                Modbus & Dry Contact Functionality

        Touch Screen Control

The master unit runs under normal conditions, and the slave unit takes over in case of a fault. Once the fault is resolved, both units can operate together or independently.

Supports Modbus TCP/IP communication and dry contact function, making it easy to connect with the customer’s system.

Customers can monitor charging status and real-time alarms via a touch screen.



                                                               Applications                                                                    

 


 

 

                                                           

GENERAL
Model uXcel ultra -220V80A/16V60A
Topology 6 pulse full bridge thyristor rectifier
Control Microprocessor controlled system
Standars IEC60146、IEC60439、IEC60725、IEC61000-6-2、IEC61000-6-4、IEC62040(-1,-2,-3)
Configuration Parallel(One work, one standby)
ENVIRONMENT
Operation temperature 0 - 50℃
Storage temperature -20 to +70℃
Relative humidity < 95% ( no condensation of moisture )
Altitude 1000 m Max without derating
INPUT PARAMETERS
Input isolation transformer Galvanically isolated / Primary & Secondary earth screened
AC voltage and tolerance 380VAC±10%, three-phase
Input frequency and tolerance 50Hz/60Hz ±5%
Input protection Input MCCB Thermic magnetic overcurrent protection,AC SPD
OUTPUT PARAMETERS
Nominal output voltage 220VDC/16VDC
Float voltage 0-300V/0-24V adjustable
Boost voltage 0-300V/0-24V adjustable
Voltage stability ±1% in float mode, input within tolernce
Nominal output current 80/60A
Output current adjustment 0‐100% of Nominal Output Current
Output ripple 1% RMS (with battery connected)
Mode of operation constant voltage/constant current
Static voltage regulation < 1%
Efficency 88%
Filter L-C Filter
Output breaker DC1 battery MCCB,DC1 load MCCB,DC2 battery MCCB,Total load MCCB
Battery bank Lead Acid or Nickel Cadmium vented or recombination
Boost voltage (V/C) 2,35 lead acid battery 1,60 NiCd Battery (Depends on battery manufacturer recommendation)
Float voltage (V/C) 2,25 lead acid battery 1,40 NiCd battery (Depends on battery manufacturer recommendation)
MECHANICAL PARAMETERS
External protection IP20, Cold rolled sheet
Panel thickness Load Bearing: 2 mm, Non Load Bearing: 1.5 mm
Frame Colour RAL7035
Noise(dB ) <50 dB
Cooling Fan cooling
Cable Entry Bottom
Dimensions 1600H*1200W*800D(mm)
DISPLAY PANEL & MEASUREMENT
Meter DC1 voltage, DC2 voltage,Total voltage,DC1 current,DC1 current
Protection Charger fault protection (DC overvoltage, DC overcurrent, Over temperature)
Alarm Charger1 fault protection,Charger2 fault protection,BAT over temperature, Mains fault,DC1 overvoltage,DC1 undervoltage,DC2 overvoltage,DC2 undervoltage
Indication LED lamp
Display LCD display
OTHER FUNCTIONS  
Other funtions  
Battery temperature compensation 3mV/cell, adjustable
Language Customized
COMMUNICATION
Communication RS485, Modbus RTU
Dry contact Charger fault

Electricticy application

 

Oil & Gas application

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  • EverExceed uXcel Series Charger Catalog V3.1.pdf

Datasheet

How are “equalize”, “boost” and “fast charge” charging different?

Each of these terms describes the same function of the charger where the charger temporarily elevates the battery’s voltage above the float level. There are different uses for elevated charge voltage, as shown below:
Commonly understood meaning of the term
Equalize – Periodic “topping up” of battery capacity, and correct cell capacity differences
Boost – Can refer to “equalize,” “fast charge,” and sometimes both
Fast charge – Faster recharge of a discharged battery

 

What does “equalize” charging do, and why is it needed?

All batteries, even those assembled into unitized blocks, are built of individual battery cells connected in series to obtain the required DC voltage. Like all manufactured products, there is variation between the capacities of each cell in the battery. As the battery ages this variation increases. Since the battery is a chain of cells that is only as strong as the weakest link some scheme is required to ensure that all cells stay at peak capacity.
A scheme called “equalizing” is commonly used in both lead-acid and nickel cadmium batteries. Equalizing temporarily elevates the charging voltage of the entire battery string above the normal “float” voltage. The elevated charging voltage allows all cells, including the weak ones, to accept more current from the charger than they would at float voltage. A consequence of the elevated equalized voltage is that all cells in the battery are overcharged. This is acceptable for short periods provided the battery has sufficient electrolyte.
Overcharging greatly increases the rate at which the water in the battery electrolyte is electrolyzed into oxygen and hydrogen gas. Since low electrolyte levels will permanently damage the battery it is important to limit when, and for how long, the battery is charged at the equalized voltage.

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