lndustrial Charger(DC UPS)

uXcel HVDC Series Industrial Battery Charger

EverExceed uXcel HVDC series industrial battery chargers are designed for high-voltage power systems, delivering reliable DC power and intelligent battery charging. Featuring strong high-voltage input capability, efficient power conversion, and comprehensive safety protection, the series ensures stable operation in demanding environments. With proven phase-controlled rectification and advanced digital control, HVDC chargers provide precise, long-term performance for critical high-voltage applications.

 

 


  • lead time:

    Normally 4~6 weeks
  • brand:

    EverExceed
  • Nominal DC voltage(Output):

    80/1000/1200V
  • Nominal DC current(output):

    10-1500A
  • Input AC voltage:

    3×400V (3×220,380,415,480)
  • Battery type:

    Lead acid batteries, nickle cadmium batteries, lithium batteries
  • Communication:

    RS232, Modbus RTU
  • OEM/ODM Service:

    Yes, customized service available
  • Certificates:

    CE, EN61000, IEC60146
  • Features
  • TECHNICAL DATA
  • SUCCESSFUL CASES
  • Download
  • Factory
  • Video
  • FAQ
The uXcel HVDC series industrial battery charger provides stable high-voltage DC power and intelligent battery charging for critical industrial power systems.

 

 

Designed for a wide range of industrial applications, the uXcel HVDC series supports flexible system configurations and reliable operation in demanding environments.

 

Technical features

 

 

 

Wide Voltage Compatibility

Long MTBF

       Long Service Life 

 

Supports flexible charging modes with adjustable output from 800–1500V, ensuring precise matching with various high-voltage battery systems including lead-acid, Ni-Cd, and LiFePO₄.

 
Engineered for full-load continuous operation at 40°C with an MTBF exceeding 23000 hours, ensuring stable long-term performance.
Designed for 20+ years of operational life with proper maintenance..

Thyristor-Based Core Architecture

Industrial-Grade Build Quality

                    Rugged Industrial Protection
Adopts 6-pulse / 12-pulse SCR rectification with an embedded microcontroller to deliver accurate CC/CV charging modes.

 

Constructed with industrial-grade components—including a stable SCR rectifier bridge and H-class insulated isolation transformer—paired with an intelligent controller and HMI touchscreen for enhanced protection and maintainability.

Cold-rolled steel enclosure with epoxy coating and IP55 protection, operable in –20°C to 55°C and 0–95% humidity, resistant to extreme temperature, humidity, dust, and vibration for harsh environments such as mining and public transportation.

 
 Comprehensive Safety Protection
 
 Intelligent Digital Management

Built-in safeguards against overvoltage, overcurrent, short circuit, and overtemperature, with visual alarm indicators for early fault prevention.

 
  Equipped with a large LCD touchscreen and RS232/RS485 Modbus plus TCP/IP Ethernet communication for remote monitoring, data logging, and unmanned operation.

 

 

With high operational efficiency and long service life, the uXcel HVDC series helps reduce maintenance requirements and overall operating costs.

 

 

Our industrial partners since 2002



 

 
INPUT
AC voltage 3×400V (3×220,380,415,480)
Input voltage tolerance ±10%
Input wiring 3 Phase 3 Wirse or 3 Phase 4 Wires
Input frequecny 50Hz(60Hz)
Input frequecny tolerance ±5%
Input protection Thermic Magnetic Overcurrent protection via MCCB
Input power factor >0.9
Input THDi 10%-15%
OUTPUT
Nominal DC voltage 80/1000/1200
Output voltage range 0-1.5×nominal voltage (adjustable)
Nominal DC current 10-1500A
Output current range 0-1.1×nominal current(adjustable)
Voltage stability ±1% in float mode, input within tolerance
Voltage ripple 1% RMS(with battery connected)
Current Limitation Battery current limitation can be adjusted
Filtering  L-C Filter
Output Protection Short Circuit, NH Fuse and Overvoltage protection
OPTIONS
Rectifier Other input voltage
Blocking diode
Surge and Lightning protections
Voltage ripple filter
Battery circuit protection box
Battery reversed polarity detection
Bettery Battery low-voltage disconnection contactor (LVD)
Battery room temperature sensor
Battery cabinet / rack
Battery monitoring system
Parallel configurations
System Dropping diodes/DC-DC converter
Earth fault monitoring
Internal cabinet lighting
Anti-condensation heater
Output breaker
Front-panel analog meters/digtal meters
DC distribution
Temparature compensation
AC high and AC low alarm/protection
DC high and DC low alarm/protection
AC fault alarm
LED test function
Other frame colour
Mechanical Up to IP55 external
Plate thickness
Galvanized sheet
Front acess maintenance
Top cable entry
Special keylock
Specified cabinet identification (tag, nameplate)
Communication Modbus TCP/IP
modbus RTU(RS485)
DNP3.0 protocol
Volt-free contacts
Transducers 4-20mA
Remote monitoring
BATTERY
Type Lead acid or nickel cadmium,vented or recombination and Lithium battery
   
 
COMMUNICATION
Communication RS232, Modbus RTU
   
 
GENERAL DATA
Operating temperature 0 to 50 °C
Storage temperature -20 to +70 °C
Relative humidity < 95 % non condensing
Operating altitude 1000 m max without derating
Cooling Fan cooling or Natural cooling according to rating
Efficiency 90% according to rating
External protection IP20
Noise(at 1m in front of the unit) 55 – 65 dB according to rating
Cabinet color RAL 7035
Dimensions Varying according to ratings & options
STANDARDS 
IEC60146-1-1:2009 Semiconductor converters - Specification of basic requirements
IEC62040-1:2008+AMD1:2013 Uninterruptible power systems (UPS) - Part 1-2: General and safety requirements  for UPS in restricted access locations
IEC62040-2:2006 Uninterruptible power systems (UPS) – Part 2: Electromagnetic compatibility (EMC) requirements
IEC61439-1:2011 Low voltage switchgear and controlgear assemblies - Part 1: General rules
IEC60529:1989+ AMD1:1999 Degrees of protection provided by enclosures (IP Code)
IEC60076-11:2004 Power transformers – Part 11: Dry type transformers
   
   
European Directives
Low voltage directive: 2006/95/EC and 2014/35/EU EMC directive: 2004/108/EC and 2014/30/EU CE Mark

Electricticy application

 

Oil&Gas application

 





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  • uXcel HVDC Series Industrial Battery Charger V1.0 20251210.pdf

 Datasheet

 

1. What safety features are included in EverExceed chargers?

Over-voltage, over-temperature, and short-circuit protection

Smart monitoring to prevent battery overcharging or deep discharge.

 

2.Can EverExceed chargers be used with different battery types

Yes. Our chargers supportlead-acid (VRLA, AGM, Gel, flooded) and nickel cadmiumbatteries, with selectable charging profiles

 

3.How do I choose the right industrial battery charger for my application?

Consider battery type, capacity, operating environment, and required backup time. Contact our team for a tailored recommendation.

4. Why is equalization charging necessary?

Batteries consist of multiple cells in series, and over time, capacity variations develop. Equalization charging helps balance all cells by temporarily raising the voltage, ensuring weaker cells receive sufficient charge.This prevents premature battery failure and maintains performance.

5. What is fast charging, and how does it work?

Fast charging compensates for internal resistanceby increasing the charger’s voltage, enabling the battery to absorb maximum current longer. This speeds up charging while minimizing energy loss due to heat.

6. How do I determine the correct charging voltage?

Always follow thebattery manufacturer’s recommendationsfor float and equalize/boost voltages. Incorrect settings can lead to undercharging (reducing capacity) or overcharging (shortening lifespan).

7. When should the charger switch between float and equalize modes?

Different control methods are available:

  • Manual switch:Simple but high risk of forgetting to return to float mode.
  • Timer-based (manual or automatic):Useful but may not match actual battery needs.
  • Battery-based automatic control:The best method, as it adjusts charge termination based on battery conditions.

 

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