Gellyte Range VRLA Battery

Technical features:

Unique charging performance		Gellyte technology		High safety
Proprietary Fixed Orifice Plate Pasting technology applying active materials on both sides of the grid for consistent cell-to-cell performance, higher capacity and uniform grid protection		Sulfuric acid thixotropic gel, gel powder from Europe's leading supplier to ensure the unique performance of Gel battery. Highly porous glass micro-fiber separator with GEL electrolyte		More than 250 quality control checks. Very low gassing due to internal gas recombination. Flame-arresting one-way pressure relief vent for safe & long life
Superior cycle performance		Unique performance against high temperature		Long service life
Valve regulated lead acid battery (VRLA), specially designed for deep cycle applications		Operate consistently even at high temperatures from -40°C  to +70°C		Thick positive plate design for maximum service float life  12 years design life @25℃（77℉）
Maintenance free		Robust structure		Assured quality
Maintenance-free (no topping up) during the whole service life due to EverExceed GEL technology		Reinforced ABS case and cover (standard)- flame retardant material UL 94 V-0 (optional)		These industry leading rechargeable batteries are approved with UL1989, CE certificates & IEC60896 & IEC61427 test reports
Flexible installation		Designed in Quality Manufacturing		High durability
Can be used in any orientation. Upright, side or end mounting recommended		Advanced Germany technology and the use of the most modern computer-aided design and manufacturing techniques make Everexceed's Gellyte Range Batteries the ideal power solution for your applications		Increased durability and deep cycle ability for heavy-duty applications

Construction:

• Plates: Pb-Ca-Tin-Al lead alloy, optimized for high corrosion resistance. • Separator: Highly porous glass micro-fiber separator, optimized for low internal resistance, for maximum absorption of the electrolyte and for electrical separation. • Standard Housing: Reinforced ABS (UL 94HB) container and cover.   Optional Housing: Flame-retardant reinforced ABS container and cover compliant with U.L.94 V-0 with an Oxygen limiting Index of greater than 28%. • Terminals: Silver plated Copper female insert for easy and safe assembly and maintenance free connection with excellent conductivity. • Valves: Release gas in case of excess pressure and protects the cell against atmosphere.

Applications:

• Solar and Wind energy system； • Mobile communication system； • Emergency lighting system；

• Radio and Broadcasting station； • Cathodic protection system； • Power plant and Power transformer system； • UPS system

1.What kind of gel battery?

GEL type battery, also called Gel Sealed Lead Battery, belongs to one kind of VRLA battery (two kinds in total), adopts colloidal electrolyte, also known as GEL technology.

2. What are the technical characteristics of Gel Battery?

The electrolyte of colloidal sealed lead battery (also known as GEL type battery) is made of silica sol and sulfuric acid, and the concentration of sulfuric acid solution is lower than that of AGM type battery, usually 1.26~1.28g/cm3. The amount of electrolyte is 20% more than that of AGM type battery, which is comparable to that of liquid-enriched battery. This electrolyte exists in a colloidal state, filled in the diaphragm and between the positive and negative electrodes, the sulfuric acid electrolyte is surrounded by gel and will not flow out of the battery. Tubular battery positive plates can also be used. At the same time, in order to increase the battery capacity without reducing the battery life, the pole plate can be made thinner. The space inside the battery tank can also be enlarged.

The advantages are as follows: GEL-type gel battery is no free liquid after electrolyte gel, the chance of acid leakage is much smaller than the previous type of battery; the amount of filling than dilute sulfuric acid 10-15% more than the loss of water and less, so the gel battery will not be due to the loss of water caused by the failure of the gel battery; the gel into the increase in the strength of the spacer, the protection of the pole plate to make up for the defects of the spacer shrinkage of the acid, the gel fills the gap between the spacer and the pole plate, reducing the internal resistance, charging, charging, and the battery can be used to improve the capacity of the battery without reducing the battery life. Reduce the internal resistance of the battery, charging acceptance can be improved. Therefore, the over-discharge of colloidal batteries, the ability of Shaanxi recovery and low-temperature charging and discharging performance are superior to AGM batteries; the consistency of colloidal batteries is much better than similar AGM batteries.

3. What are the main differences between colloidal batteries and AGM batteries?

AGM batteries and gel batteries are two kinds of sealed lead-acid batteries manufactured by non-processing technology. They differ greatly in design ideas, electrolyte fixing methods, assembly requirements, battery structure and performance. For AGM batteries, AGM diaphragm is used to fix the electrolyte.

Due to the low acid content, high density sulfuric acid is required.AGM batteries have shorter service life and lower manufacturing cost. It is suitable for low-end and mid-range customers, especially for UPS applications with short service life.

For gel batteries, the electrolyte is abundant, the sulfuric acid electrolyte is large, the sulfuric acid density is relatively thin, the electrolyte is fixed by gel, and the electrolyte is not stratified.

The battery has good deep discharge performance, long life, resistance to overcharge, overdischarge, high and low temperature and other unfavorable environmental impact, good stability and reliability, small self-discharge, long shelf life, not easy to cause thermal runaway, more suitable for medium and high-grade users.

4. Advantages of colloidal battery?

1) Fumed silica formulated high quality colloid, electrolyte distribution is uniform, there is no acid layering phenomenon.

2) The electrolyte is in the state of gel fixation, no flow, no leakage, and even reaction of each part of the pole plate.

3) Adopting tight assembly technology, it has excellent high rate discharge performance.

4) Excess electrolyte, large heat capacity, strong heat dissipation ability, and wide working temperature range.

5) Adopting high purity raw materials, the self-discharge of the battery is very small.

6) Adopting gas recombination technology, the battery has very high sealing reaction efficiency, no acid mist precipitation, safe and environmental protection, no pollution.

7) Adopting special design and high reliable sealing technology to ensure the sealing of the battery, safe and reliable to use.